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The hammer is one of the oldest and most basic hand tools used by welders and metal workers to shape, cut, and join metal parts. Compared to other power tools and machinery, the humble hammer remains an essential and versatile tool for removing slag, spatter, and weld spurs from a workpiece. However, not all hammers are equal, and choosing the right one can make a significant difference in productivity, quality, and safety. In this blog, we will compare different types of welders chipping hammers and their features, pros, and cons.
The most common type of chipping hammer used by welders is the ball-peen hammer. This hammer has a head with two round faces, one flat and one rounded, and a handle typically made of wood or plastic. The flat face is used for striking and shaping metal, while the rounded face is used for peening or smoothing the surface. Ball-peen hammers come in different sizes and weights, ranging from 8 to 32 ounces. The larger and heavier hammers are suitable for heavy-duty tasks, such as breaking up slag and chipping off rust, whereas the smaller hammers are better for delicate or precision work, such as tapping or indenting metal.
Another type of chipping hammer is the cross-peen hammer, also known as the diagonal-peen, or straight-peen hammer. This type of hammer has a head with two flat faces, one at a right angle to the handle, and the other parallel to it. The flat faces are used for striking and shaping metal, while the peen, or pointy end, is used for cutting or raising metal. Cross-peen hammers are often used by blacksmiths and metalworkers for forging, riveting, and texturing metal. The heaviest cross-peen hammers can weigh up to 7 pounds and have long handles that allow for a more extended swinging motion.
A third type of chipping hammer is the vertical chipping hammer or welder's hammer. This hammer has a head similar to a ball-peen hammer but with a pointed tip instead of a rounded one. The pointed tip is designed to reach tight spots and corners, such as inside a pipe or a joint. Vertical chipping hammers also have a built-in wire brush or scraper on the handle, which can be used to remove dirt, paint, or debris from the metal surface. The wire brush can be replaced when worn out or damaged. Welder's hammers typically weigh between 1 and 2 pounds and are made of heat-treated steel for durability.
In addition to these standard types of chipping hammers, there are also specialized hammers designed for specific applications. For example, the spud wrench hammer is a combination of a wrench and a hammer, used for turning and tightening nuts and bolts in structural steelwork. The scaling hammer is a heavy-duty hammer with a long handle and a flat, chisel-like blade, used for removing thick layers of rust, scale, or concrete from metal surfaces. The hammer drill is a power tool that combines a hammering action with a drill bit, used for drilling holes in hard materials such as concrete or masonry.
When choosing a chipping hammer for welding, there are several factors to consider, such as the metal type, the thickness, the position, and the quality of the weld. The hammer should be comfortable to hold and balanced in weight, to reduce fatigue and strain on the arms and shoulders. The handle should be non-slip and shock-absorbing, to prevent the hammer from slipping or bouncing back. The head should be made of high-quality steel and hardened to resist wear and deformation. The shape and size of the head should match the task at hand, and the hammer should be easy to maintain and clean.
In conclusion, chipping hammers are an essential tool for welders and metalworkers, and choosing the right hammer can make a big difference in the quality and efficiency of the work. The ball-peen, cross-peen, and vertical chipping hammers are the most common types of hammers used in welding, each with its advantages and disadvantages. Specialized hammers, such as spud wrenches, scaling hammers, and hammer drills, are also available for specific purposes. When selecting a chipping hammer, it is crucial to consider the material, thickness, and position of the metal, as well as the comfort, balance, and durability of the hammer. With the right chipping hammer, a welder can remove slag, spatter, and spurs with precision and ease, making their work safer, faster, and more cost-effective.
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