DTF Printing Machine is the product of the times being updated and the technology being advanced. Printing technology is constantly iteratively updated. The recent screen printing still has a place in the market. Nowadays, various printing techniques have sprung up, and various technologies have shined in the printing market. In the past two years, DTF Printing Machine has been in the market with boundless glory. Many people will have questions. Why can DTF Printing Machine develop so rapidly and what are its advantages? Are there no shortcomings?
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DTF Printing Machine is a printing method in thermal transfer, and another printing method is sublimation transfer.
So what are the advantages and disadvantages of choosing thermal transfer for clothing customization?
One is sublimation transfer printing, and the other is thermal transfer printing. The two printing methods are also different and their characteristics are also different. Below we will introduce the advantages and disadvantages of various printing methods.
Simply put, at least one dye-sublimation printer is required. The dye is printed on a specific paper by a machine, and then the pattern on the paper is transferred to the cloth through high temperature and high pressure, and the sublimation transfer printing method is also different.
(1) The advantages of gravure printing machines for printing disperse dyes are low cost, the printed patterns are very delicate and layered, suitable for mass customization, but the disadvantage is that the cost of plate making is high. During the current epidemic, many people who need to start their own businesses to undertake small batch orders are not suitable for this option.
(2) The offset printing machine prints the offset printing sublimation ink, and the printer prints the sublimation ink. After it is air-dried naturally, use this decal paper to transfer to the fabric to be printed. Advantages: Suitable for printing small-batch products. Disadvantages: It is difficult to control the color depth after printing. Although it is suitable for small batch orders, the printing quality is difficult to control, so it is recommended not to use this printing method.
(3) Advantages of digital thermal transfer: the most delicate patterns, strong layering, and unusually full patterns. Disadvantages: The high cost of printing ink and paper is only suitable for small batch customization. This is very suitable for small entrepreneurs with a clear market positioning or people who have been in the clothing customization industry for a long time.
(4) Silk-screen sublimation ink. This transfer printing method has a low cost of plate making, and the sublimation ink is not expensive. Because the printing plate is a silk-screen plate, burrs are generated in the edge trading of the pattern. This kind of printing will make customers feel that the finished product has a cheap feel, which may lead to poor sales.
This printing method requires a DTF Printing Machine. First, the design pattern is printed on the PET film by the printer through the computer, and then heated and dried by the hot melt powder. Finally, a hot press is used to “print” the pattern on the surface of the garment. Advantages of DTF Printing Machine: low design cost, full printing pattern, and beautiful color. It is washable, stretchable, printable without white borders, and impervious to the bottom. Disadvantages: The air permeability after transfer to the garment is not as good as digital direct injection, and the hand feel is not as soft as sublimation thermal transfer.
But the DTF Printing Machine is like the tattoo stickers that I played with when I was a child. It transfers the pattern printed on the heat transfer paper to the clothes at high temperatures. This DTF Printing Machine printing is not like screen printing, which needs to be opened for each color, multiple colors can be printed at the same time, and the bottom shirt is not affected. It is very suitable for patterns with rich colors, gradient colors, and small areas. The printing is slightly gluey, airtight, not suitable for large-area printing.
DTG Printing Machine printing features, very suitable for patterns with rich colors or gradient colors. DTG Printing Machine also does not need to print, and the minimum order requirement is low. However, the color of the bottom shirt is best to be white or light. The printing looks like nothing and has good air permeability; if the dark bottom shirt needs to be reinforced with color paint, the printing will have a slight gel texture. It is most suitable for plain and short-haired pure cotton bottom shirt material.
Affected by the CMYK color printing mode, the actual printing effect is darker than the design artwork. Therefore, when designing a pattern, pay attention to adjusting the color.
Embroidery printing features, using thread to substitute pen, through the overlapping and staggering of embroidery thread, presents a pattern effect with traditional charm. Support all colors. In order to achieve the desired effect, a minimum of 1 square centimeter for Chinese characters, a minimum of 0.5 square centimeters for English letters, a thinner line of 1.5 mm, and a maximum of 4-8 colors in the pattern.
Screen printing features: Just as sunlight penetrates the gaps between leaves, the unshielded slurry penetrates the delicate mesh and is printed on the clothes. Each color needs to be opened separately. The mesh of the version affects the final effect. The more meshes the mesh, the higher the quality. Different slurries can produce different effects. The water slurries and glue slurries are routinely used. The former is suitable for light-colored bottom shirts.
In summary, do you have a better understanding of the advantages and disadvantages of using a DTF Printing Machine to customize clothes? So, which one do you want to choose for your customized clothes business? If you want to know more about DTF Printing Machine, welcome to continue reading our previous articles. I hope you have gained something and good luck to you!
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Here Are the Most Common Fabric Printing Techniques
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In this new entry, we'll be discussing three different digital fabric printing techniques, their benefits, and drawbacks.Even though we find it hard to conceive of a world without technology and its overwhelmingly quick progress, most of the technology that we know as "digital" today was not originally done using a computer, and fabric printing is no exception.The late 20th century and early 21st century marked the beginning of a technological revolution that saw the creation of cutting-edge printing technology that laid the foundation for digital fabric printing.Digital fabric printing uses computer-controlled printers to transfer designs or images stored in digital files to fabric. This technology allows people to create intricate patterns faster and more easily.There are different types of printing and printing techniques, and depending on what you want to achieve, each one has its advantages and disadvantages.These techniques can be used for fashion textiles, garments, soft signage, banners , flags, and more.The most frequently used fabric printing methods nowadays are screen printing, inkjet printing, and dye sublimation.is an analog fabric printing method that has been around for a long time. As we explained before, it is the process of smearing a layer of ink over a screen to transfer it onto a piece of fabric.This screen is also called a stencil, and a different stencil needs to be made for each design.In the past, a large number of prints needed to be made for the process to be cost-effective. However, technology has given way to more cost-effective, versatile screen printing processes.Now, there are two types of screen printing: rotary and flatbed.is a semi-continuous process, which in other words, means that it is an automated version of the manually operated screen printing process of the 18th century.On the other hand,uses cylindrical screens that rotate in a fixed position with the squeegee placed within the cylindrical stencil.The fabric moves at a constant speed between the screen (or screens) and an impression roller that is located below the screen.Rotary screen printing is continuous, unlike when silk or screen printing were first developed. This allows for higher production speeds, and thus, reduced costs.Screen printing is an early fabric printing technique that can be traced back to the Song Dynasty, which ruled China from around 960 to 1279 AD.Originally, this technique involved the use of a stencil drawn on a porous screen while a special spatula was used to spread ink through the stencil and onto the fabric. Each color had to be applied with a different stencil.is a technique where the printer transfers ink directly onto fabric using inkjet technology. The most detailed designs can be printed using this method, and the color palette is virtually endless.is one of the most modern fabric printing techniques.Through this process, heat and pressure are applied to turn dyes into a gas. The gas then permeates the surface and attaches to polymer-based fibers, resulting in permanent, high-quality imaging.We have covered this process more extensively in a previous blog post that you can read here The disadvantages of using dye sublimation for fabric imaging are few, but here they are:More recently, a direct-to-fabric, dye-sublimation technique has been developed. However, it is still in its early stages.This method eliminates the need for transfer paper, but it still requires the printed material to be run through a heat press to fix the dyes to the fabric, and the fabric needs to be pre-treated in order for the equipment to print directly onto it.Depending on what you need your fabric for, one method may work better than the others.Screen printing and direct-to-fabric inkjet printing are more suitable for fabric that will be printed to create garments or to print already-made garments. Dye sublimation, on the other hand, is more commonly used for wide-format printing.However, dye sublimation can also be used for printing garments, as well as other materials such as mugs, shoes, bags, metal and glass products, and more — provided that they are coated or treated with a polymer base.At Southern Tailors Fabric Imaging, we combine the most advanced technology with expert professionals to ensure a top-quality final product that fulfills all our clients' expectations.We produce banners, flags, backdrops, and custom orders that suit your fabric imaging needs. Give us a call at (404) 367-8660 or send us a message through the contact us form to let us know what you need done.If you found this article helpful, let us know in the comment section below. Also, feel free to share it by clicking the share buttons below. Want us to cover another topic related to fabric imaging services? If so, then like us, follow us, and post to any of our social media profiles the topic you'd like us to discuss: Instagram @SouthernTailors Twitter @SouthernTailors , and Google+ Southern Tailors
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