Blow molding ( blow moulding ), or plastic blow molding, is a fabricating process that manufacturers use to create hollow plastic parts and products. It is named blow molding because it involves blowing compressed air into molten plastic so that it expands like a balloon and takes a particular shape.
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Blow molding ( blow moulding ), or plastic blow molding, is a fabricating process that companies use to create hollow plastic parts and products. It is named blow molding because it involves blowing compressed air into molten plastic so that it expands like a balloon and takes a particular shape. Read More&#;
EXI-plast is a full-service provider of custom plastic moulding services, specializing in blow moulded solutions for customers worldwide across a wide variety of industries. With over 30 years of experience developing, producing, and finishing custom plastic products, we have also become a sustainability leader through the integration of postconsumer resins. With products ranging from less than...
Since , SPI Blow Molding has provided custom blow molding for a diverse range of industries, such as agricultural, plumbing, electronics, and more. Our team can meet your needs with a variety of plastics, such as HDPE, ABS, polycarbonate, and TPE. Secondary operations and assembly services are also available. SPI is a leader in our industry due to our customer-oriented ability to deliver...
Valencia Plastics is a leading edge blow molder with new methods to add value & ensure superior quality for any job from 10 grams to 3 lbs. Discover our expertise with many plastics & a wide range of machinery. Customers can expect the best from concept to end blow molded plastic product. Industries we serve include aerospace, defense, medical, commercial & pharmaceutical.
Founded in , Hi-Rel Plastics & Molding, Inc. is a turn-key manufacturer who offers custom blow molding and custom plastic injection molding for a variety of industries. With more than 35 years of experience, our quality products are unparalleled. We process an almost infinite variety of thermoplastic resins, our prices are competitive, our delivery is on time, and we offer superior customer...
With blow molding presses from 1 to 80 lbs., Iceberg Molding has the ability & resources for every step of your blow molding requirements - from a competitive part quote to part & product development support start to finish.
At Lerner Molded Plastics, we specialize in crafting high-quality blow molded products tailored to meet the diverse needs of our clients. With years of expertise in the industry, we take pride in our ability to deliver innovative solutions that exceed expectations.. For more information about our capabilities, contact us today!
No matter what your blow molding needs are Western Industries is ready to assist you. We believe in thinking outside the mold and using unique methods to come up with large-part blow molding solutions for our customers. We have access to state-of-the-art technology and over 100 years of combined experience serving a variety of industries. When you choose Western Industries, you have the Western...
Manufacturers use the blow molding process in order to form a smooth, airtight, uniform product that does not need to be assembled. Also, blow molded products are capable of holding a variety of substances such as herbicides, pesticides, cosmetics, and automotive oil. Some of the many industries that use blow molded plastics include: automotive manufacturing, food and beverage, lawn and garden, waste collection and recycling, storage and transportation, organization, office, healthcare and more.
Manufacturers use blow molding to make numerous products. Examples include: automotive ducting, water bottles, food storage containers, plastic totes, recycling cans, garbage cans, 55-gallon drums, hoses, planters and watering cans. Also, manufacturers blow mold cases and any other hollow consumer item that has a three-dimensional shape.
The concept of blow molding originated in 1st century BC Syria and was improved upon in Egypt between BC and BC.
The first modern blow molding machine was designed by Americans William Kopitke and Enoch Ferngren. After they sold the rights to their invention in to the Hartford Empire Company, a select number of manufacturers across the country began using the blow molding process for their purposes. One of the first items American manufacturers mass produced was the plastic bottle. While the method had incredible potential, prior to World War II, manufacturers did not have access to many types of plastic. In WWII, the need for synthetic plastics increased, and engineers responded by designing many new varieties. This trend continued after WWII, when manufacturers began producing plastic containers for the home.
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One of the first items American manufacturers mass produced was the plastic bottles in . By , 60 years later, the US was producing upwards of ten billion plastic soft drink containers. While plastic and plastic injection is as popular and present as ever, there is now a movement to use materials that create less potential waste and litter. One way that plastics manufacturers are seeking to keep up with the green movement is by creating new products from recycled products.
The plastic utilized for these processes are all thermoplastic resins. They include acetal, polysulfone, polyamide, polystyrene, butadiene styrene, polyvinyl chloride (PVC), polycarbonate and high-density polyethylene (HDPE).
Acetal, or more technically Polyoxymethylene (POM) features: high dimensional stability, low friction, high rigidity, high strength and hardness. Most often, manufacturers employ it for engineering applications like fasteners, gear wheels, ball bearings and lock system fabrication.
Polysulfone thermoplastics are durable, strong, rigid and thermally stable polymers. These high-performance plastics are highly resistant to a variety of chemicals with pH levels between 2 and 13, including: bleaches, electrolytes, alkalis and mineral acids. They are reasonably resistant to hydrocarbon oils and surfactants. They have above average compaction resistance, so they work well in high pressure applications.
Polyamides are characterized by their durability and strength. They can occur naturally or be made synthetically. Most often, they&#;re used in automotive manufacturing.
Polystyrene is an inexpensive polymer used for a variety of purposes that do not require sealing from water or air. It is available as a solid material or a foamed material (think Styrofoam). Manufacturers use it to blow mold plastic containers and bottles of all sorts. However, polystyrene takes a very long time to biodegrade, and has been found in alarming quantities in the Pacific Ocean and along shorelines.
Butadiene styrene, not to be confused with styrene-butadiene rubber (SBR), is a thermoplastic elastomer made from styrene and butadiene. It is more commonly known as acrylonitrile butadiene styrene, or ABS. ABS is strong, shiny, heat resistant and impact resistant.
PVC, also known as vinyl, is one of the most widely used polymers in the world. It is available as a flexible or rigid material. Some of its many blow molding applications include: bottles, plumbing components and non-food packaging.
Polycarbonates are thermoplastic polymers that feature carbonate groups in their makeup. They are strong, durable and impact resistant. However, they have poor scratch resistance and poor chemical resistance.
HDPE is a thermoplastic known for its high tensile strength and high strength-to-weight ratio. It is also water resistant and solvent resistant. This recyclable thermoplastic material works well as: potable water storage, bottles, piping, food storage, plumbing boxes, electrical boxes, bags and more.
There are three methods in which blow molded plastic products can be produced: extrusion blow molding, injection blow molding, and stretch blow molding. All of these processes consist of just a few main steps, which vary the most in the early stages. All blow molding processes share the steps of 1) melting and forming the plastic, and 2) introducing air pressure.
Below, in more detail, are the steps of blow molding:
1. The first step in the blow molding process involves melting the plastic, and then using injection molding to form it into a preform, or parison.
A parison is a piece of plastic shaped like a tube with a hole on one end which allows compressed air to pass through.
The preform, which is soft and moldable, is pushed by a metal ram and expanded to the designated height of the product.
2. The parison or preform is then clamped into a mold cavity. The ultimate shape of the blow molded plastic depends on the shape of the mold cavity.
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3. Air pressure is introduced to the inside of the parison via a blow pin. The air pressure causes the parison to expand like a balloon and fully take the shape of the mold cavity.
4. The final product can be cooled either by running cold water through the mold, by conduction, or by evaporating inconsistent fluids within the container. The blow molding process takes a few seconds; blow molding machines are capable of producing up to 20,000 containers in an hour.
5. Once the plastic part has been cooled and hardened, the mold opens up and allows the part to be ejected.
When preparing a custom blow molding procedure, manufacturers must decide on a few different things, mainly: the material they will use, the blow molding process they will use and the shape of the mold cavity. The decisions they make depend entirely on the client application specifications and requirements. For example, if the product requires strong compaction resistance, they will likely consider a material like polysulfone.
While blow molded products come in an assortment of standard shapes and sizes, there are some products that are used for special applications and must be made via custom blow molding. Blow molding service providers routinely craft custom molds so that you can receive the most well-tailored product possible. To make sure you are on the same page, they will first create a prototype to share with you. If there is something you don&#;t like, you can discuss it before they&#;ve gone into full production.
Custom blow molding takes longer but yields great results. However, if you are short on time or your budget is small, your manufacturer can also blow mold your products with a standard mold. They typically have a wide variety of standard molds with which they make commonly shaped and sized containers, jars and the like.
Extrusion blow molding is the simplest of the three blow molding methods. Extrusion blow molding involves melting plastic extruding it into a parison, then expanding the parison with compressed air. Extrusion blow molding allows for a wide range of sizes, shapes, handle ware, and openings for containers. Notably, extrusion blow molding only makes hollow products. When creating the containers, the extrusion blow molding process utilizes two mirror molds, which result in a seam running down the middle of the product.
Injection blow molding hybridizes the processes of blow molding and injection molding. During the injection molding process, the plastic preform is injection molded before being blown into a mold inside the injection blow molding machine. The injection blow molding process is not suitable for manufacturing any kind of handle ware but is permissible for small containers.
Stretch blow molding is divided into two different methods: injection stretch blow molding (ISBM) and reheat and blow molding (RHB). These processes are often used to manufacture bottles for beverages such as water and juice.
ISBM (injection stretch blow molding) involves injection molding a preform, and then moving it to the next station to be blow-molded. ISBM is a costly process, and is used to manufacture liquor bottles, water bottles, and peanut butter jars.
RHB (reheat and blow molding) involves purchasing a preform from another vendor who has already injection-molded the material. The preform is reheated to prepare it for the blow-molding process. RHB is much more cost-effective than ISBM, because it eliminates the need for injection molding equipment and provides access to various pre-made preforms.
The blow molding process has many advantages, especially when compared to other methods of plastic manufacturing. First, blow molding is cheaper than injection molding. In part, this is because it requires so few tools. Second, unlike many others, blow molding is suitable for fabricating plastic parts that are hollow. Third, blow molding has a faster cycle time than other processes, such as rotational molding. Another benefit of blow molding is its ability to perform high volume production runs. On top of this, it can be used to mold complex parts.
Blow molding has a few disadvantages that you should keep in mind. First, blow molding can struggle to yield even wall thickness. If even wall thickness if one of the most important things for you, then we recommend checking out rotational molding instead. Also, from time to time during this process, the plastic can spring leaks or develop holes.
If you have decided that blow molding is the right process for you, your next logical step is locating the right manufacturer. Who is the right manufacturer? The right manufacturer is the one who will not only manufacture blow-molded plastic parts to your satisfaction within your timeline and budget, but who will consult with you and provide high quality customer service from beginning to end. To find a blow molder like that, check out those we have listed on this page. We&#;ve put together a comprehensive directory of those blow molding companies that we have found to be the most experienced, reliable and service-oriented. To choose from them, start by putting together a list of your specifications. Then, with it right next to you, check out the profiles of the companies on this page. Pick out three or four you believe hold the most promise, then reach out to each of them individually. Discuss your application at length, making sure to address all your questions and concerns. Once you&#;ve done that, compare and contrast your conversations. Pick the manufacturer that will best serve you and get started.
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The blow molding process creates products in a wide range of industries. There are many benefits to using this process. This post looks at how blow molding machine manufacturers help benefit companies in their respective industries.
The automotive industry uses blow molding for creating car parts and car accessories and products. One of the most common applications is in the creation of car bumpers. Bumpers are typically formed from a plastic called polypropylene. This material is lightweight and durable, making it ideal for use in the automotive industry. In addition to bumpers, automotive companies partner with blow molding manufacturers to create door panels, dashboards, and other interior parts.
Blow molding is also vital for the medical industry. Many items used in the medical field must be sterile, and blow molding helps ensure the quality of these items. One can produce medical-grade blow molded products without pores or voids, removing potential breeding grounds for bacteria. Additionally, blow-molded products can come with smooth surfaces that are easy to clean and sterilize.
The food and beverage industry also relies on blow molding equipment to create a variety of containers. The process creates bottles for liquids such as water, juice, and soda. Blow molding also helps create food containers such as jars and tubs.
One of the most important industries that blow molding helps is the packaging industry. With blow molding, companies can create strong and lightweight products. This helps to save on shipping costs, as well as storage costs. Blow-molded packaging can also come in various shapes and sizes to better protect the contents.
Blow molding helps create electrical junction boxes, TV cabinets, and computer monitor casings, to name a few. The material used in blow molding must meet specific requirements to ensure that the final product is high quality. For example, the material must withstand high temperatures and be resistant to chemicals.
Blow molding can also create packaging for electronic components. The material used must be strong enough to protect the delicate parts inside. In addition, the packaging must be able to withstand the rigors of shipping and handling.
The marine industry is another industry that heavily relies on blow molding. Blow-molded products last long and can withstand harsh conditions such as saltwater. The most common blow-molded products used in the marine industry include boat hulls, buoys, and dock floats.
Blow-molded products have high durability and can withstand a lot of wear and tear. These make them essential in construction. For example, construction workers can use blow molded products to create customized pipes and fittings. Some of the typical blow-molded products used in construction include pipes, fittings, and ductwork.
These are just a few examples of how blow molding is essential for various industries. As you can see, this manufacturing process has a wide range of applications. Blow molding may be the proper manufacturing process if you require a durable and customizable product.
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