Sinco, your professional PET blowing machine manufacturer in China, we supply you one-stop solution for your PET bottle. Sinco has been in the manufacturing PET blowing machine field for more than 15 years. Sinco PET blowing machine also called PET bottle molding machine can produce your mineral water bottle, drinking water bottle, juice bottle, different kind of beverage PET bottles. Sinco has a wide range blowing machine with competitive price, it can produce your PET bottle with different capacity from 2000 to 8000 bottles per hour, with one machine, you can produce various type of bottles by just changing the molds.
For more information, please visit Pet Bottle Manufacturing Machine.
With the help of years technology updating, advantage design, precision manufacturing, strong platform, and adoption of full servo motor system, Sinco PET blowing machine can blow your bottles in high speed and running smoothly. By minimizing heating head distance, Sinco PET blowing machine can maximize the heating efficiency and can save much power during blowing, then save cost for you, and you can get the invest return in short time.
With world famous brand parts, such as PLC, HMI, Mitsubishi, Cylinder, Festo, Sinco PET blowing machine can ensure a machine life span of more than 10 years. It’s also very easy for you to find change parts in your local area, A pack of easy-wearing spare parts will be delivered together with Sinco PET blowing machine. those spare parts can afford at least one year’s use for customer. after one year, Sinco will send spare parts immediately to your site, which ensures non-stop of your bottle production.
Besides spare parts, Sinco supply English operation manual and video guide for your PET blowing machine installation and operation. Technicians are available to your factory to install machine and train your operators. and there are after sales service working for your 24 hours for one week online. Contact us now for your PET bottle production, you will get a fast and competitive price of PET blowing machine.
This informational content of FAQ intends to serve as a guide in the placement, operation, service, and maintenance of your PET Blowing Machine.
Let’s begin.
PET Blowing Machine is a device that is extensively used to blow water bottles and is also used for the manufacturing of plastic bottles.PET Blowing Machine is designed to produce heat-resistant and normal containers like water bottles.
A PET Blowing Machine is an environment-friendly machine to reuse plastic products especially water and other beverage bottles while keeping them safe to use for us.It uses polyethylene terephthalate in its operation.
Polyethylene terephthalate is a strong, pure, and lightweight plastic that is commonly used for packing foods and beverages.It is safe to use and approved by FDA.PET Blowing Machine is globally used for the manufacturing of bottles of carbonated soft drinks and water. It saves production costs at the same time it is reliable and efficient.
PET Blowing Machine operates at narrowed or different wavelengths compared to common IR-heaters to achieve higher penetration depths. This leads to lower energy consumption and a faster process.In short more quality products in a short time.
PET Blowing Machine is one of the most advanced and fast technologies of large-scale production of plastic bottles and containers.
Step 1: The preform is placed in the machine.
Step 2: Then it is moved towards the machine inlet through the automatic upward conveying belt.
Step 3: This belt automatically moves these performs towards the oven.
Step 4: The material such as perform is heated in ovens.
It is softened to reach the best blowing state.This blowing state is determined by the type of bottle you want to produce.
Step 5: Then it goes through the photoelectric detection switch.Step 6: Afterward, perform enters the mold, and blowing takes place.Then your blown bottles are ready.
PET Blowing Machine contains the following essential parts:
PET Blowing Machine stretches preforms by using a servo motor-controlled stretch rod.A servo motor-controlled rod is that it stretches the preform in sections.First, it positions the preforms to ensure the verticality of the preforms during stretching.Then secondary stretching takes place.
A PET Blowing Machine has a Siemen PLC system.
PLC is an industrial programmable logic controller system that enhances productivity.
Its major benefit is its ability to change the parameters of a blowing process at any time.
This system maximizes productivity and minimizes downtime.
PET Blowing Machine comes with compact stainless steel standard base cylinders by FESTO in.
These cylinders have flexible piston rods and optimized installation length that facilitates you a lot.
Schneider circuit breakers a well-known brand provides stability and ensure smooth operation.
It provides fast electric reactions for smooth operation, this feature ensures control of a process
Copper bushing provides a smooth surface with high precision
A smooth surface mold ensures high accuracy, good quality of the product, and long life
With a planetary speed reducer, the speed of the process is controlled to produce the desired results
This feature improves work efficiency and ensures accurate transportation of raw-material
A PET Blowing Machine uses a high-efficiency pump to control the flow of air and water in its different parts.
Pumps enable you to control, monitor and maintain the flow of air hence allow you to produce customized products.
Any minute change in the pressure of air can cause damage and improper shape of your plastic products like bottles, cans, and other items.
High and low-pressure pumps play a significant role in the manufacturing of plastic products,
This unique and most satisfying feature controls and maintain the desired level of pressure by using an SMC pressure valve.
A PET Blowing Machine uses infrared heaters to heat the preforms.
This heating system directly transfers heat from the heater to the object without heating the air in between.
Infrared heaters don’t warm up the air between the object and the heaters themselves.
Instead, emit infrared radiation that only warms the objects the radiation touches.
They are more energy-efficient than other heaters hence, minimizes heat and energy losses.
PET Blowing Machine is categorized into two types by operation:
A Fully Automatic PET Blowing Machine is more useful and efficient.It is very easy to install, simple to use and doesn’t need much labor training.Its maintenance is quite easy and requires simple and easy steps to service and maintain its parts.
Automation enables you to produce a large number of products in a small amount of time.It is a highly efficient method of plastic product production.It has the most advanced electrical components to avoid electrical resistance and consumes less power.
A PET Blowing Machine is environment-friendly equipment.It doesn’t cause pollution and doesn’t use any toxic chemicals in its process.
A PET Blowing Machine has a wide range of applications in industrial sectors.
It is well-suited for the production of high-quality plastic products.
Food And Manufacturing:
A PET Blowing Machine is globally used to make plastic bottles for juices, water, and other beverages.
It is used to make the packaging of a variety of mineral water bottles, juice, soft drinks, cola, and other beverage bottles.
A PET Blowing Machine is widely used for the manufacturing of PET water bottles, hot filling bottles, carbonated beverage bottles, edible oil bottles, and pesticide bottles.
It produces customized products based on customer requirements.
Like lightweight small and large-sized water bottles, oil bottles, and wide-mouth jars.
A PET Blowing Machine is used to produce lightweight plastic jars and bottles that have a high strength-to-weight ratio.
This means there will be an increase in the strength of a container along with a reduction in its weight.
It is similarly used to manufacture bottles that hold different household chemicals.
Oxygen is a highly reactive gas for food products it causes the deterioration of some food material.
Some products contain highly reactive chemicals.
If we store them in a metal container they may react with it.
Their chemical reactions with the metal containers in the presence of oxygen may cause adverse effects on the human body and health.
Therefore, a PET Blowing Machine can effectively remove oxygen in a container to prevent spoilage.
Excellent sealing technology reduces the loss of taste of beverages and can effectively prevent the exchange of packaging material.
A fully automatic PET Blowing Machine enables you to choose a plastic container and replace the old glass containers
A Fully Automatic PET Blowing Machine attracts manufacturers to produce high-quality products at low cost and minimum energy consumption.
It is an environment-friendly alternative for fluorinated gases that are harmful to us.
A Fully Automatic PET Blowing Machine will reduce the labor cost hence more profit.
It is a highly efficient and fastest way of producing a large of products within few hours.
It saves your time and money.
A Fully Automatic PET Blowing Machine produces low-cost alternative products and it is one of the most wanted market trends.
It maximizes your profits and increases the productivity and profitability of your business.
A Fully Automatic PET Blowing Machine enables you to make plastic products in a variety of sizes, shapes, and styles.
A PET Blowing Machine is used to make very attractive and complex designs to grab the attention of an audience.
It enables you to introduce your brand and unique products to the market with different designs and shapes.
Your product design should have high quality and uniqueness to hook the customer. Little care about macros and micros of the blowing process will help you to produce splendid products.Control the temperature of the oven with an automatic heat-removal device.Any abrupt temperature change can cause damage to your PET bottle.
Adjust width and height of reflector for a suitable temperature of performs.An accurate adjustment of the eccentricity of your bottles and says a lot about your company’s manufacturing process and quality.Check the gap between the stretch rod and the bottom mold, and verify it with suitable tools.The bottom temperature of the bottle must be moderate as recommended by the manufacturer.
Check whether the stretching rod is bent.Use fan cooling for the bottleneck.It will maintain its temperature and prevent softening of the bottleneck.Check electrical component, such as the contactor, relay, time relay, as well as PC, PLC input, output, is marked on the electrical diagram to solve its electrical problems.Determine the function of the board, interface, the meaning of LED lights.
Adjust these parts as recommended by the manufacturers to ensure optimum quality products.
Proper knowledge of the operating characteristics of a PET Blowing Machine will help you to prevent any mechanical damage to its internal system.
Shock Absorbers:
One of the major issues of industrial process machines is excessive vibration and instability.
It also results in noise.
To overcome this problem PET Blowing Machine comes with high-quality bumpers or shock absorbers to ensure stable process and operation.
Unbalance Voltage Supply:
Always make sure that your PET Blowing Machine has an accurate voltage supply.
It should not exceed more than the specified limit as described by the manufacturers.
It can cause damage to the internal system of your PET Blowing Machine.
Your Bottle Cannot Be Removed After Blowing:
Overfeeding:
Check the lifting machine control contractor.
It should be in an electric state.
Also, check the power and load state.
Overloading may result in abrupt changes in the operation and affect your product shape as well as its quality.
Accident Opening Of Mold:
Check the locking system of mold.
If the locking force is too big readjust it according to the required level.
Locking System Problem And Its Effective Solution:
A full-automatic self-locking device is the best solution to all locking problems.
It is programmed to automatically handle the situation using special sensors and PLC control systems.
A Button-Shaped Circle At The Bottom Of Your Product:
The pre-blowing flow is too small and the pressure is too low.
If you need the machine for a small business then a low price one-stage process PET Blowing Machine having fewer cavities will be suitable.
But if need it for a large business where massive production is required.
Then choose a two-stage PET Blowing Machine having a large number of cavities.
The two-stage process PET Blowing Machine has 2-4-6-8 cavities.
Here are few important facts that will help you to select the suitable one for your application.
It mainly consists of your product configuration and specifications.
Here are the main points to help you choose the right and accurate stretching speed for your PET Blowing Machine.
If the stretching ratio is not appropriate, the bottling process will be more difficult to adjust, and the process is not stable.
Follow the installation instructions manual for the setup of a PET Blowing Machine.
The control panel of a PET Blowing Machine is divided into 4 sections:
Manual Control Area Of A PET Blowing Machine:
A manual control area has several control keys.
These control keys are used to control the operation mold valve, pressure valve, and seal valve.
The Mold Of Your PET Blowing Machine Is Not Moving Or Moving Slowly:
Check the electromagnetic valve of mold it will be damaged.
Check corresponding electric circuits and repair or change the valve.
This may also result in the slow movement of your seal and stretch lever.
Always make sure the electromagnetic valve is working properly.
Programmed Control Is Not Working Normally:
It happens when you don’t reset the hand switch and some of the electrical components of your PET Blowing Machine are damaged.
To overcome this problem
The Motor Is Not Working
The Exhaust Fan Is Not Working
Infrared Heater Is Not Working
Controllers Don’t Work
Your Product Cannot Be Shaped
Polyethylene terephthalate is safe to use for food and beverages.
It is approved by FDA.
It is completely recyclable and very convenient for different products because of its sustainability.
The temperature to blow a water bottle should be from 90 to 108 degrees.
A PET Blowing Machine differentiate a low-pressure and high-pressure condition with the help of the sensors by different types of signals and alarms.A sensor is a simple device that uses different logic gates.It detects the physical parameters of a process, converts it into an electrical signal, and acts accordingly.A pressure sensor will detect the high and low-pressure situation and perform its action as instructed in its built-in program.
You are welcome to contact us if have any question about PET Blowing Machine!
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For more Blowing Machine for Plastic Bottleinformation, please contact us. We will provide professional answers.
Sinco is one of the top professional manufacturer of Plastic Bottle Making Machines and your reliable supplier in China. We start to make Plastic Bottle Making Machine from 2000, after 20 years develop, now we have become a machine factory with more than 100 skilled workers and 20 R & D technicians, and we have more than 20 sets of advanced manufacturing equipment such as milling machines, electric discharge machines and machining centers from Germany. All of those facilities will ensure your Plastic Bottle Making Machine complete on time with high quality.
Base on the reasonable structure design, more steel material platform, and advanced hydraulic system adoption, our Plastic Bottle Making Machine work very fast and smoothly, more important it is running stability. Sinco Plastic Bottle Making Machine also called Plastic Bottle Making Machine give you a very competitive price. Our machines can be used for produce your water bottle and PET bottle in a various range, the speed of our machine can be from 2000 to 8000 bottle per hour, if you have special speed demand, we can custom you more productivity machines. And Sinco machinery is designed properly and treat each parts strictly, those can make you produce high quality plastic PET bottles with our machines.
The use of high level servo motor, the small space of preform heating oven, can save more than 30% electricity consumption during you produce your bottles. Sinco machinery is also easy to operate, all the functions you can control on one PLC touch screen. Change molds and spare parts also simple with our special structure. Beside manufacturing your high-quality machines in a reasonable price, Sinco also supply you full support on after sales service. One to two years easy broken parts will be delivery to you with the machines, if need, we can send our technicians to your factory to help you to install machines and mould. Sinco Plastic Bottle Making Machine can be lined with your preform making machine and water filling machine. And our key advantage is to supply the best design of your complete line of beverage production.
Sinco also offers excellent quality control services, 24/7 online support, help with installation and training your personnel, manuals in English and Spanish, and more. We will also keep stock and send you spare parts for your Sinco Plastic Bottle Making Machine
Besides Plastic Bottle Making Machine, Sinco also manufactures PET blow molding machines, extrusion blowing machine, plastic blow moulding machines, water tank making machines, drum making machines, plastic can making machines, and plastic chair making machines.
At Sinco, we value our clients, so our production and services are geared toward helping your business skyrocket. Contact us today to start a great partnership!
An Informative and ultimate FAQ guide about Plastic Bottle Making Machine can save you from loss.
The right directions about this machine can help you to take longer life service from it.But if you are looking for an all-in-one FAQ guide about Plastic Bottle Making Machine?Then stop worrying, here is all the necessary information about it.
Let’s start here!
A Plastic Bottle Making Machine is a two-step Automatic machine that is used for blowing bottles.This machine can blow plastic bottles of different shapes, sizes, and capacities.
Generally, a PET material is used to form PET preforms.A Robot Arm is used for putting preforms into the machine for blowing plastic bottles.
A Plastic Bottle Making Machine uses advanced processes and technologies that are user-friendly and reliable.It is used in various industries like cosmetics, pharmaceuticals, and water bottles, etc.
A Plastic Bottle Making Machine is an effective solution due to its following features:
The major components of a Plastic Bottle Making Machine are as follow:
A Plastic Bottle Making Machine doesn’t need any expertise for its operation.To produce consistent quality bottles you need to read out all the instructions in the manufacturer manual.
The working of the Plastic Bottle Making Machine starts from loading the preforms into the infrared preheater.These preforms are then heated uniformly with variable speed track in the heating tunnel.After the completion of one trip, The preforms are again loaded into the preheater.
When heated properly, high-pressure compressed air is used to blow the softened preforms.When the bottle is produced, the Plastic Bottle Making Machine ejects it continues the process for further production. It can be sent directly to the filling machine or can be stored for later use.
You can take the outstanding benefit of Plastic Bottle Making Machine by producing flawless plastic bottles with less than 0.1% rejection rate.
Another benefit of using this machine is that it is operated with a PLC system that is very easy to use.You can utilize it for your bottle production industry as it is capable of producing bottles in various sizes, ranges, and shapes.
Moreover, It does not require a special worker to feed the preform in the machine.It is a fully automatic two-step Plastic Bottle Making Machine.
The Famous brand parts of a 4 and 6 cavity Plastic Bottle Making Machine are as follow:
The capacity range of a Plastic Bottle Making Machine is about 2000 to 10,000 plastic bottles per hour.
The bottle production capacity of the machine depends upon its mold cavities.The mold cavity number can be customized at your request.Generally it 2,4,6 8 and 10 cavities.
The maximum air pressure required for blowing bottles in a Plastic Bottle Making Machine depends upon its capacity.
Generally, this capacity ranges from 2.0m3/minute to 10.0m3/minute. The maximum air pressure required is 3.0 Mpa.
All types of bottle products manufacturing industries should have a Plastic Bottle Making Machine.
Such as cosmetics industries, pharmaceutical industries, food and beverages, juices and drinks industries, liquid detergent bottle making, dairy products, etc.
Plastic Bottle Making Machine is a highly efficient and budget-friendly solution with an advanced PLC system installed in it.Its automatic preform feeding system makes it popular among different machines.
Proper care of your machine increases its lifespan drastically.You can take good care of your Plastic Bottle Making Machine by practicing following things on it.
There are different types of plastic materials depending upon their density, flexibility, and strength, etc, that can be used in Plastic Bottle Making Machine:
Yes, a Plastic Bottle Making Machine can be used to blow other plastic products.It uses PET as a raw material for the production of hollow objects.You can utilize it for producing plastic jars, plastic containers, automotive, etc.
Yes! Of course, our Plastic Bottle Making Machine is a high-energy and time-saving solution for your applications.All of its high-quality components are made by famous brands.
These components work efficiently without wasting the time.As it is a fully automatic machine, it eliminates the time factor by feeding the preforms automatically.Moreover, a single operator can deal set of 3 to 4 Plastic Bottle Making Machines.
The real power consumption of this machine is the value of actual power it consumed for useful work.This eliminates the reactive power of the machine.
The real power consumption of a Plastic Bottle Making Machine is 60% of its rated value from 10kw to 50kw.
You need to keep the following point in consideration while choosing a Plastic Bottle Making Machine for your work site.
Yes, the production rate of a Plastic Bottle Making Machine is higher than that of a Semi-Automatic Bottle Blowing Machine.As Plastic Bottle Making Machine is a fully automatic machine and highly time-saving.
It saves the energy and time to produce more products in less time.On the other hand, a semi-automatic machine of this type needs a worker to preform the feeding process.In this way, it takes more time in production and has a low production rate.
The methods of installing a Plastic Bottle Making Machine are:
In this type of installation, a Plastic Bottle Making Machine is fixed on your application for long time use.
You can fix it on the floor-based setup by using nuts and bolts.
In the mobile installation of the Plastic Bottle Making Machine, it is not permanently fixed on the floor.
It is very easy to install due to its compact design.
It can be placed on your working location on anti-vibration pads. You can move it any time for transporting.
To ensure the proper working of your Plastic Bottle Making Machine, you need to consider the following points.
Some of the common issues that can affect the production rate of your Plastic Bottle Making Machine are pointed below.
Some auxiliary machines suggested with Plastic Bottle Making Machine include water chiller, air compressor, air cooler (dryer), etc.
Yes! We will be glad to supply a complete turn-key project solution to our valuable customers.
Which includes proper equipment and product design including water treatment, bottle labeling machine, washing/capping/filling machine, and film shrink packing equipment.
We can deliver an extrusion blow molding machine for the production of HDPE, LDPE, PP containers.
Moreover, we can supply PET preform mold, bottle cap mold, and PET preform injection machine.
Of course, we are available 24/7 hours to entertain your queries.A proper video guide for the installation of Plastic Bottle Making Machine in the English language.
After two years of usage, we will be available to provide spare parts and replacements for faulty components of your machine.A complete instruction manual guide will be provided to you along with your Plastic Bottle Making Machine.
We provide a 5-year warranty for your Plastic Bottle Making Machine. During the first 5 years of your machine, if it shows any fault or any technical issue formed in it. We will be responsible to resolve the issue and replacing any broken parts with new ones.
You are welcome to contact us if have any question about Plastic Bottle Making Machine！
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