The plastic-covered metal tubes used for Flexpipe structures are relatively easy to cut. Throughout the years, we&#;ve tested several different tools and gotten feedback from our customers and our team about the ones they most commonly used to cut the tubes.
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We highly recommend drawing up a list of all the cuts that need to be made, so you don&#;t waste a considerable amount of time and materials. With that in mind, here&#;s a list of 6 cutting tools we recommend, along with their respective pros and cons. You&#;ll also find a list of tools you should refrain from keeping your workplace safe.
Estimated reading time: 3 min 34 sec.
The Sawzall is a portable cutting tool as it&#;s cordless. This feature makes the device easier to use on existing structures.
Tip: If the piece needing to be cut is not already assembled, we highly recommend using clamps. Without proper support, you can end up cutting in the wrong place.
You need to know that the Sawzall can be heavy. It can also be challenging to keep stable. Make sure your arms have adequate support to maneuver the device securely. Safety can be an issue due to the sparks flying from the blades. Hence safety glasses are a must. For these reasons, the Sawzall is a tool to be used if you have no other on hand.
Tube-cutters are available in varying grades of quality and whose execution speed can vary. This tool makes clean, straight cuts and is easy to use. Given that the tube cutter is a manual hand tool, it&#;s less dangerous, and the risk of injury is reduced. This tool is the safest among those listed in this article and you can add it to your order now by clicking here.
Using this tool requires a fair bit of vigor on the employee&#;s part. For this reason, it&#;s best to have established beforehand all the cuts needed before starting the project. Not only will this save you quite a bit of time, but you&#;ll also cut only that which is necessary.
Tip: To avoid applying undue force to the tool, be sure to use a consistent circular movement. To do this, do not overtighten the screw knob when starting. As such, there&#;ll be sufficient flexibility when cutting your tubes.
While the tube-cutter can be handy at times, it&#;s not one of the quickest. We recommend using this tool for small projects.
The portable bandsaw is an excellent tool to use regularly. We suggest the smaller models as they are lighter. This ergonomic tool is suitable for existing structures. Another plus is that the bandsaw has a moderate noise level. You can add it to your order now by clicking here.
Contrary to the metal cutting bandsaw, the portable model can only cut one tube at a time. Also, the lack of adequate support can result in crooked cuts.
The metal cutting bandsaw is ideal for projects of all sizes. It can cut up to six tubes simultaneously&#;which makes it one of the most efficient tool of this list. If you are cutting tubes daily, this tool is perfect for the job.
The standard model is more than enough, and no blade lubricant is required when cutting Flexpipe tubes. This bandsaw is very quiet and is the least dangerous electric tool.
Tip: This is the saw we use in the Flexpipe crib, we highly recommend you use it if you buy one.
You&#;ll need to establish a location for a stationary bandsaw. As such, consider using an area that is safe and easily accessible. This bandsaw, as opposed to the portable model, cannot do cuts on structures that have already been built.
The Cold cut saw, just like the metal cutting bandsaw is ideal for projects of all sizes. It can also cut up to six tubes simultaneously&#;which makes it one of the most efficient tool of this list. If you are cutting tubes daily, this tool is the best investment you can make.
Just like the metal band saw you&#;ll need to establish a location for a this saw. As such, consider using an area that is safe and easily accessible. This saw, as opposed to the portable model, cannot do cuts on structures that have already been built.
Precision Cutting: Ensures clean and accurate cuts, reducing the need for post-cutting adjustments.
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User-Friendly Design: With ergonomics in mind, it offers a comfortable grip and simple operation.
Portable: Compact and lightweight, making it easy to transport and store.
Durability: Designed for extended use with minimal wear.
Tip: When using the Portable Power Tubing Cutter, ensure that the tubing is securely held in place and free from any obstructions. This not only guarantees the best possible cut but also extends the life of the cutter by reducing unnecessary strain. Additionally, for optimal performance and longevity, periodically check the blade for wear and replace it as needed. Proper maintenance and care can significantly extend the tool&#;s lifespan and maintain the quality of its cuts.
Initial Cost: Typically, power tools have a higher initial cost than their manual counterparts.
Here&#;s a list of tools you should stay away from as there is a high risk of worker injuries when using them. Besides, these tools will not provide peak performance. Remember that regardless of which one you use, wearing safety is essential.
You are now more familiar with how Flexpipe tubes are easy to cut with these four tools. Depending on how many cuts you&#;ll need to do to complete your project, you have all the necessary information to choose the tool best suited to cutting your Flexpipe tubes. Remember that fully grasping the scope of your project as well as establishing that needs to be cut before beginning the work will prevent you from wasting precious time and material.
You don&#;t have the tools in house to cut your Flexpipe material? Or, the order volume is not large enough to justify the purchase of a stationary band saw? This is the opportunity to take advantage of our cutting service.
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]Investing in a plasma cutter is a weighty decision for any metalworking shop. Likewise, selecting the right size of plasma cutter is paramount if you want to ensure optimal performance and cost-efficiency.
If you&#;re in the market for an advanced plasma cutting system and want to be certain that you choose the ideal option for your needs, this step-by-step process will help guide you:
Start by evaluating the type and thickness of materials you typically work with and consider the maximum thickness you anticipate cutting in the future. Also, identify the frequency of use and the volume of cutting tasks in your shop.
You&#;ll want to choose a plasma cutter with an amperage rating suitable for the thickness of the materials you work with. Higher amperage ratings are suitable for thicker materials, delivering faster and more efficient cuts.
Next, you should evaluate the duty cycle of the plasma cutter, indicating the time the machine can operate within a 10-minute period. Your ideal choice is a plasma cutter with a duty cycle that aligns with the intensity and duration of your cutting tasks.
Assess the available space in your shop and determine if you need a portable or stationary plasma cutter. Portable options are ideal for workshops with limited space or those requiring on-site cutting.
Ensure your shop has the appropriate power supply to accommodate the voltage and amperage requirements of the plasma cutter.
Establish a budget for your plasma cutter, keeping in mind additional costs for consumables, maintenance, and accessories. Your choice of plasma cutter should offer the best value for your budget, considering long-term operational costs.
CNC plasma cutting systems utilize computer numerical control (CNC) to guide the cutting process. The CNC software precisely controls the movement of the plasma torch, dictating the cutting path based on the design input. The plasma torch emits a high-velocity stream of ionized gas (plasma) that melts and cuts through metal, creating precise and intricate cuts.
The many benefits of CNC plasma cutting systems include:
If you&#;re in the market for a CNC plasma cutting system that will elevate your shop&#;s capabilities, look to Machitech. Our experienced engineers will remove the guesswork from the process by evaluating your shop&#;s needs and space requirements and providing a custom-manufactured CNC plasma cutting machine that exceeds expectations.
Contact Machitech today to schedule a no-obligation consultation with our team.
Contact us to discuss your requirements of Valve Testing Bench. Our experienced sales team can help you identify the options that best suit your needs.