Cut weight & material use
Structural Foam Molding can decrease part density by 10-30%. This reduction doesn’t compromise the strength of the product. In fact, the resulting parts have an impressive strength-to-weight ratio, making them both efficient and cost-effective.
Create Large Parts
Structural Foam Molding is a game-changer for producing large parts because it can accommodate large shot sizes. At Core Molding Technologies, our machines can accommodate up to 100 pounds of material in a single shot.
Save time when putting parts together
Combining smaller components into a single large part can reduce complexity. After serving the transportation and powersports industries for many years, our teams understand how to save you time. Converting numerous small parts and assemblies into a single molded part makes your downstream activity more efficient. Imagine creating vast structures from plastic that you previously thought were impossible.
Reduce your logistics costs
Transitioning to Structural Foam Molding can lead to significant savings in logistics. We have replaced heavy materials like concrete and steel with lightweight foam to transport and install things in a different way.
Large Platens all for Multiple Molds & Family Tools
Efficiency is at the core of Structural Foam Molding. The process allows multiple molds to run simultaneously, leading to significant savings in cost and lead times. Parts molded at the same time with a single “family” tool are more consistent. Parts made together using one “family” tool will fit and have the same color.
Process Flexibility with Recycled Materials
Sustainability is a growing concern in today’s world. Structural Foam molding enables parts to consist of up to 100% post-industrial or post-consumer materials. This not only diverts waste from landfills but also ensures that all Structural Foam products are 100% recyclable. Furthermore, the low-pressure molding technique consumes less energy and material per pound compared to other molding methods.
Dimensional Stability and Consistency
One of the challenges with traditional molding processes is the internal stress they introduce into the part. Structural Foam Molding, with its lower tonnage pressure, minimizes this stress. The resulting parts feature enhanced uniformity, dimensional stability, and reliability under various environmental conditions.
Flexible Colors and Textures
Structural Foam Molding offers a plethora of design options. Core Molding will meet your design requirements based on colorants or textures. This flexibility eliminates the need for additional post-processing, which can be both costly and environmentally detrimental.