A Mini-Review of Synthetic Organic and Nanoparticle Antimicrobial Agents for Coatings in Textile Applications

04 Feb.,2024

 

Antibacterial fabrics prevent the growth and dissemination of such bacteria, reassuring both doctors and patients that they stay safe from infections in hospitals, where sterilisation is important. Freshness and personal hygiene are of the greatest importance in the hospitality sector, making antibacterial fabrics of particular importance [ 10 15 ]. Textiles, such as underwear, home textiles, children’s clothing, medical textiles and activewear, are in close contact with human skin and are likely to be contaminated with dead human skin. Dirt from the environment, perspiration and other human skin, are nutrient sources for microorganisms. Therefore, antimicrobial fabrics ensure freshness and improved performance for users [ 9 16 ].

In the last few decades, newly developed antibacterial textiles have been gaining increasing attention [ 13 14 ]. The use of antimicrobial textiles can help control the growth of or kill pathogens mentioned previously and limit the spread of infections through textiles. Various methods can be used to apply antimicrobial agents to textiles. The bonding depends on the chemistry between the antimicrobial agent and the textile [ 1 3 ]. In consequence, there has been extensive research in recent years in this area. Statistics demonstrated an increasing demand, with approximately 30,000 tons of antimicrobial textiles being produced in Western Europe and 100,000 tons worldwide in the year 2000. Specifically, between 2001 and 2005, the production increased by over 15% annually in Western Europe, revealing the rapidly developing sector of this textile market [ 1 2 ]. Socks, shoe linings, sportswear and lingerie account for approximately 85% of the total antimicrobial textile production. Furthermore, a large market for antibacterial fabrics in air filters, wallpapers, outdoor fabrics and medical fabrics has recently emerged [ 1 2 ].

Microorganisms have a dual purpose in human life. They exhibit beneficial and harmful effects. The positive effects include oxygen production via photosynthesis, nitrogen fixation, circulation of carbon by decomposition of dead organic matter and the formation of crude oil. Microorganisms are commonly used to make bread, beer, cheese and antibiotics. Harmful effects are caused by the virulence of pathogenic microorganisms, i.e., infection-causing bacteria such as),) and) [ 1 3 ]. Textiles provide the media transfer of microorganisms and are responsible for the growth of microorganisms, such as bacteria and fungi, depending on various factors such as the food available, pH, exposed temperature, time of exposure, oxygen and moisture availability [ 4 ]. When bacteria come in contact with the fibres, undesirable effects take place on the textile material, such as the generation of unwanted odour and discolouration of the fabric with an overall drop in the fabric’s mechanical strength as a result of the fibre damage [ 5 ] and possible contamination [ 1 3 ]. Natural fibres such as cotton are the ideal fabrics for the growth of pathogens. Thermoplastics such as polyester [ 6 ] tend to be more resistant to microorganisms’ attacks. This is partly due to their hydrophobicity compared to natural fibres. In addition, perspiration, dust and soil can become feeding sources for microorganisms [ 1 3 ]. The most frequent microorganisms found on the surface of cotton fabrics include),),and. These can cause pathogenic effects on human beings because of user contamination and cross-infection [ 7 8 ]. Hospitals and pathology labs are the primary places for the growth of microbes due to blood, body fluids, stools, urine, etc. Health workers can be vulnerable to garment contamination with these germs [ 9 12 ].

This article intends to review the types of the most commonly known synthetic antimicrobial agents for functional applications in the textile sector against the main types of microbes and reveals their environmental friendliness. Its rationale is to present advances of novel antimicrobial coatings, which have a lower environmental impact; many of those are based on natural sources. This work is of a significant importance in highlighting the recent concerns on environmental impacts.

Various methods of action against microorganisms are used for bacterial elimination. The principal method is to attack the proteins of the bacteria, in which the bacteria’s protein structure is denatured or altered. The denaturation disrupts the hydrogen and disulfide bonds. The denaturation can be classified as permanent or temporary, depending on the disruption of their formal structure. When the denaturation is permanent, the mechanism of action is called bactericidal, fungicidal, etc., and when it is temporary, the mechanism of action is called bacteriostatic, fungistatic, etc. Another mechanism is the attack on their cell membrane proteins or membrane lipids. In the latter, the mechanism of action consists of denaturation, while a surfactant dissolves the lipids, damaging their cell membrane. Another known mode of action is obtained by the inhibition of its synthesis, causing an impairment of the formation of the cell wall. Similarly, the inhibition of the replication, transcription and translation of the nucleic acid structure is another distinct mechanism, and finally, the mechanism of the metabolic disturbance is also used [ 19 ]; see Scheme 1

These microbes release waste products that cause allergic reactions and constitute a serious cause of asthma worldwide. These types of microbes live on common textile linen products such as blankets, bedding, pillows, mattresses and carpets. Dust mites feed on human skin cells [ 12 17 ].

Algae are a special class of microorganisms whose nutrition is obtained by photosynthesis along with a constant source of water and sunlight. A common problem that often arises is that surfaces in constant contact with water favour the growth of algae. Bright green or blue-coloured stains can be caused by algae [ 17 ]. Some harmful species of algae aresp.,sp.,sp. and 11 ].

These organisms grow at a slower rate than bacteria. Fungi generally propagate by the movement of spores, which travel through the air. In the textile industry, many types of outdoor fabrics are affected by fungal infestations. Awnings and tents made of canvas are susceptible to fungal attacks. Fungal infestation damages the fabric and creates stains which can be challenging to remove [ 17 ]. Fungi causing the deterioration of fabric areand 10 ].

The most known bacterial enemies for textile products areand 20 ].causes urinary tract infections, septicaemia, surgical wound infections, pneumonia, endocarditis, pyogenic liver abscess cystitis and endogenous endophthalmitis [ 21 ].is associated with respiratory infections and is resistant to multiple classes of antibiotics [ 21 22 ].grows and colonises in moist environments, especially in healthcare settings for chronic wounds, respiratory support, or in urinary tract devices, causing immune evasion and antimicrobial resistance [ 21 23 ].is the bacteria that causes bloodstream and urinary tract infections (UTI).is the most common Gram-negative bacterial species isolated from blood and urine cultures [ 21 24 ].

According to scientist Hans Christian Gram’s method, there are two different types of bacteria, namely Gram-positive and the Gram-negative bacteria, which are based on the structural differences in their cell walls. In the test, the Gram-positive bacteria are coloured dark blue or with crystal violet dye due to a high concentration of peptidoglycan in the cell wall. The Gram-negative bacteria do not retain the violet dye and present a red or pink hue. Their peptidoglycan layer is either thicker or thinner, respectively, but is additionally protected by an outer membrane. Comparing the two, the Gram-negative bacteria exhibit higher resistance to antibodies because of their impenetrable cell wall [ 9 19 ].

These unicellular organisms grow very fast under conditions of warmth and moisture. Bacteria feed off of fabric and skin. Their waste products are odour and stains. The familiar odour in the socks, after a few hours of wear, is a classic example of bacterial growth in clothing [ 17 ].

A microbe is an organism that cannot be observed by the naked eye and has to be observed under a microscope. A variety of microbes can be found in nature and some are described below.

Antimicrobial tests on polyester samples with 2% and 4% of the weight of the fibre (o.w.f.) of PHMB demonstrated that the bacterial-free area was >99.9% in both cases of the treated area for. The same test was repeated again after 20 washings. The results remained excellent, with a 99.9% reduction of, for polyester treated with 2% and then >99.9% for polyester treated with 4% o.w.f. PHMB. Consequently, this indicates that PHMB remained in the substrate after repeated wet treatments, making it a valuable antibacterial additive [ 48 ]. A similar test, performed on cotton fabric with 2% o.w.f. PHMB, demonstrated excellent results (>99.9% and 99.9% reduction after 20 washings) [ 49 ].

Both monomeric and dimeric biguanides exert antimicrobial activity, while the latter is more effective against all types of bacteria. The properties of PHMB can be summarised as highly water soluble, chemically stable, less toxic, cost-effective with high antimicrobial activity and good wash fastness, provoking less skin irritation [ 33 ]. PHMB is found in health products (mouthwash and wound dressings), clothing, pharmacy and food industries, household and water treatment textiles [ 13 45 ]. It is applied during the finishing process of the products, such as underwear and towels, to stop microbial growth. In addition, it is commonly used in medicine as an antiseptic agent for the prevention of wound infection by antibiotic-resistant bacteria. For the aforementioned reasons of biocidal activity and low toxicity, it is used to protect sensitive textile fibres such as cotton [ 31 ], but it is also used as an antimicrobial agent to polyester and nylon fibres [ 13 21 ]. The highest antibacterial inhibition effect of PHMB is observed at a slightly acidic area of pH 5–6 [ 33 40 ].

Guanidine-based polymers can be obtained from guanidine salt, biguanidine salt, cyanamide, dicyandiamide and other similar small molecules. These act as monomers to confer the antimicrobial guanidio group to the final guanidine polymer. The guanidio group possesses a strong antimicrobial activity caused by its cationic charge. The negatively charged membrane of bacteria attracts and binds with the positive polymer, which causes the displacement of Mgand Caions. The lipopolysaccharide and peptidoglycan components of the cell wall are also bound, causing a major change to the phospholipid environment of the membrane, thus destroying the cytoplasmic membrane and resulting in the bacteria’s death [ 47 ].

Polybiguanides are polymeric polycationic amines that contain cationic biguanide repeat units separated by aliphatic chain linkers. This can be of identical or dissimilar lengths; see Figure 4 . The main representative antimicrobial is poly(hexamethylenebiguanide) (PHMB) ((C), with an average of 11 biguanide units [ 31 ]. It consists of a hydrophobic backbone, in which the cationic biguanide groups are interspersed between hydrophobic hexamethylene groups [ 44 45 ]. The cationic and hydrophobic character of PHMB reassures the interactivity with microbial cell membranes through electrostatic and hydrophobic interactions [ 46 ]. This mechanism causes a cell membrane disruption and a lethal leakage of cytoplasmic materials, and its activity increases the levels of polymerisation [ 13 45 ].

However, in recent times, the phenomenon of the extensive use of triclosan in non-healthcare settings has been observed. This is a major concern because bacterial microorganisms develop a resistance to triclosan [ 13 ]. Another significant concern is that the photochemical exposure of triclosan leads to the formation of 2,8-dichlorodibenzo-p-dioxin in aqueous solutions, which is highly toxic [ 42 43 ]. Triclosan is used as an antimicrobial agent on cellulose acetate, polyester, nylon and polypropylene fibres [ 13 21 ].

Triclosan has been applied to cellulose fibres in combination with polycarboxylic acids as crosslinking agents. The pretreatment application of polycarboxylic acid to fibres followed by after-treatment with triclosan enhances the washing durability of the coating. Furthermore, another mode of the application consists of adding triclosan molecules to novel host–guest complexes with pretreatment with cationic β-cyclodextrins. β-cyclodextrins are cyclic oligosaccharides which contain six to eight glucose units linked by β-1,4 bonds. Antimicrobial activity, water solubility and stability have been examined for the host–guest complexes. The complexes are nearly all adsorbed to the surface of cellulose fibres because of the strong electrostatic attraction. Finally, triclosan can be used for finishing non-woven textiles when encapsulated in biodegradable polylactide as a carrier [ 31 ].

Triclosan 5-chloro-2-(2.4-dichlorophenoxy) phenol (CCl) is an odourless synthetic chlorinated bisphenol, as shown in Figure 3 . Triclosan differs from most cationic biocides, and it is not ionised in solutions, which improves its wash fastness. It has a reliable antimicrobial activity against Gram-negative and Gram-positive bacteria, but it also has antifungal and antiviral characteristics. The mechanism of action of this biocide agent works by blocking lipid biosynthesis, such as phospholipids, lipopolysaccharides and lipoproteins, affecting the integrity of cell membranes, as explained in the respective section. Triclosan, throughout the last 30 years, has become the most efficient and widely used biocide. It is included in many consumer and professional healthcare products, such as soaps, lotions and creams, toothpastes, mouthwashes and underarm deodorants, and it is also incorporated into textile fabrics and plastics. It is also mainly used in synthetic fibres such as polyester, nylon, polypropylene, cellulose acetate and acrylic fibres. Several products are available on the market, either as isolated antimicrobial agents for a finishing option or to incorporate into fibres, such as MicrobanCannock, United Kingdom and Irgaguard(Ludwigshafen, Germany) 1000. Some are already incorporated into fibre or fabric, such as BiofresH™ (Salem, MA, USA) and Silfresh(Magenta, Italy) [ 13 ].

A variation to the above reagent is the N-halamide monomer, which possesses enhanced durability and antimicrobial action. The molecule is obtained by the addition of the vinyl reactive group that, under the proper conditions, can polymerise cellulose fibres to form a coating with excellent fastness to washing. In addition, the preparation of the N-halamine precursors with two hydroxyl groups promotes covalent bonding to the cellulose surface. The species can be chemically bonded to hydroxyl groups in cellulose fibres in the presence of 1,2,3,4-butantetracarboxylic acid as a crosslinking agent. Alternatively, bonding can also be achieved by synthesising an N-halamine siloxane monomer precursor, which allows the silanol groups to react with hydroxyl groups of cellulose, forming a nanocomposite coating. Consequently, combining N-halamines with N-halamine siloxane and QACs siloxane confers a synergistic effect of antimicrobial action [ 31 ].

A wide range of textile surfaces, such as cellulose, wool, cotton, polyamide and polyester fibres, can be treated by the above process with N-amines [ 13 31 ]. The effectiveness and durability of the antimicrobial finishing can be further enhanced by the synthesis of N-halamide monomers with the incorporation of a reactive vinyl group.

N-halamines are heterocyclic organic compounds bearing at least one or more nitrogen–halogen (N–X) covalent bonds, as shown in Figure 2 . They are typically formed by the halogenation of amine, amide or imide groups, which is responsible for the stability of the structure and shows a controlled release of free active halogen species into the environment [ 31 39 ]. Chlorine is the most frequently used halogen in this category, but the activity of other halogens, such as bromine and iodine, is not unusual. N-halamines are environmentally friendlier and healthier, with enhanced antimicrobial efficacy against a broad spectrum of microorganisms [ 32 ]. While the bonded N–H, formed by a substitution reaction, exerts no antimicrobial properties, the further exposure of the reagent to dilute sodium hypochlorite develops its antimicrobial activity [ 31 ]. The last takes place with the release of chlorine by its electrophilic substitution with H in the N–Cl bond and is effective against a vast range of bacteria, fungi and viruses. The reaction occurs once water is present, allowing chlorine free-cations to be released, thus allowing them to bind to the acceptor regions of the bacteria. As a consequence, the enzymes and metabolism of the microorganism are hindered, leading to its gradual deterioration [ 37 ]. The application procedure composes the pad-dry method followed by exposure to chlorine bleach for the formation of antimicrobial cotton fabric. The chlorinated substrate exhibits strong antimicrobial properties against Gram-positive and Gram-negative pathogens. The chlorinated fabric can be recharged to the extent of 85% after being stored for fifteen days. This proves the strong efficacy of N-halamine compounds as antibacterial agents for medical textile finishes [ 40 41 ].

QAC antimicrobial agents are used on both natural fibres, such as cotton and wool, as well as man-made fibres, such as polyester and polyamide [ 13 21 ]. The QAC antimicrobial activity has been tested in the above substrates, where the concentration of 10–100 mg/L presented good reproducibility, as well as adequate wash fastness [ 37 ]. Due to its high solubility in water, its usage as an antimicrobial agent in textile finishes is, however, limited [ 38 ].

Novel cationic antimicrobial dyes are obtained by attaching QACs to the chromophore structure. In this manner, one or two QAC groups of different structures are in the molecule of mono-, diazo and anthraquinone dyes. Antimicrobial activity increases with the number of chemical substitutions and QAC groups. Moreover, the chain length of the hydrocarbons of the QACs’ component in the dye structure also promotes antimicrobial activity [ 31 ]. Consequently, when used on acrylic fibres, cationic anthraquinone dyes bear a double role; firstly, they confer colouration and simultaneously exert an antimicrobial function [ 35 ]. Similarly, n anthraquinone cationic reactive dye has been synthesised to exhibit antimicrobial characteristics to improve the wash fastness of the antimicrobial when applying dye on the cellulosic substrate [ 36 ] where high exhaustion and fixation values were recorded, even if applied without the electrolyte addition in the dyebath. However, repeated laundering seems to decrease the antimicrobial activity of both these dyes.

Sol–gel technology has also been used in antimicrobial textiles, where QACs regulate textile fibre behaviour. A nanocomposite polymer network with an organic–inorganic hybrid structure is formatted by this method. Colloidal solutions (sols) have been formulated for this purpose by incorporating mixtures of tetraalkoxysilane (Si(OR)) with different structures of QACs or organic–inorganic hybrids, including alkyl- trialkoxysilanes (Rx-Si(OR)). The increased durability and wash fastness on the finished fibres are provided by the formation of covalent bonds between sol–gel –SiOH groups and –OH groups of the fibres [ 31 ].

QACs have many favourable antimicrobial properties; however, they have no reactive functional groups in their structure to create a chemical bond with the fibres. This causes a gradual detachment from the textile due to the lack of physical bonding, called leaching. As a consequence, a fast concentration decrease in the QACs in the textile is observed. New studies report the synthesis of polymerisable QACs [ 13 31 ]. This is achieved by the incorporation of acrylate or methacrylate groups in their structure which is capable of forming permanent bonds, which are known as non-leaching QACs’ biocidal. The QACs monomers are named surfactant monomers or “surfmers”. The “surfmers” can polymerise into a bulk polymer network. They exhibit a polycationic chemical structure under the appropriate conditions, which include groups chemically side-bonded to the main polyacrylate chain. The outcome is that the QAC groups can function as a biological barrier and kill microorganisms when they come into contact. The formation of the polymer network on the surface of the fibres improves the coating’s wash fastness and durability of antimicrobial agents in general [ 31 ].

Carbon atoms with alkyl chains between 11 and 16 have been widely used as disinfectants; these compounds exert a positive charge on the N atom, which in reaction with the bacteria causes various adverse effects, resulting in microbial death [ 33 34 ]. When the length of the alkyl chain contains between 12–14 carbon atoms, optimal antibacterial activity against Gram-positive bacteria is achieved, while the alkyl group with 14–16 carbon atoms is superior in the attack against Gram-negative bacteria [ 32 ]. A type of QAC frequently applied to apparel textiles is 3-(trihydroxysilyl) propyldimethyl-octadecyl ammonium chloride, where a silane group is bonded to the long non-polar chain and the positively charged ammonium group and is often referred to as Si-QAC [ 29 ].

Quaternary ammonium compounds (QACs) are cationic surface active agents known as cationic surfactants, which bear a positive charge on the nitrogen (N) atom and typically adsorb to the surface of an anionic fibre through ionic interaction [ 13 28 ]. They consist of a nitrogen (N) atom attached to four different moieties through a covalent bond. QACs refer to a subgroup of linear alkylammonium compounds, which consist of a hydrophobic alkyl chain and a hydrophilic part. In textiles, compounds containing long alkyl chains (12–18 carbon atoms) are mainly used for cellulosic substrates, polyester, nylon and wool [ 13 30 ]. The general formula of QAC is N, where R can be a hydrogen atom, a plain alkyl group or an alkyl group substituted with other functional groups, and X represents an anion; see Figure 1 . They are commonly used in textiles, and they had an essential role as biocides for many years, being characterised as effective antiseptic and disinfectant agents [ 31 ]. Generally, long-chain QACs with 8–18 carbon atoms possess good germicidal activity. Important representatives of this class are benzalkonium chloride, stearalkonium chloride and cetrimonium chloride [ 32 ]. These compounds can react with both Gram-positive and Gram-negative bacteria, fungi and certain types of viruses [ 13 ]. The antimicrobial activity of QACs depends on several factors such as the length of the alkyl chain, the presence of the halogenated group and the number of cationic ammonium groups in the molecule. The antimicrobial action starts from electrostatic interactions between the positive charge of the N+ atom and the microbe’s negatively charged cell membrane, creating surfactant–microbe complexes interrupting its essential functions and protein activity, as described in the antimicrobial action section [ 31 ].

Synthetic organic antimicrobial agents are organic compounds and polymers that exhibit antimicrobial activity, which is self-activated through the aforementioned mode of action [ 25 ]. Their chemical structure is critical for their categorisation. Recently, a huge number of antimicrobial polymers were synthesized. These species could be quaternary ammonium compounds (QACs), halogen-containing compounds (molecules containing fluorine or chlorine, N-halamines or triclosan), guanidine-containing polymers (polyhexamethylene vinyguanide), polymers containing phospho- and sulpho-derivatives, polymers of phenol and benzoic acid derivatives, nitro compounds, urea, amines, formaldehyde, organometallic polymers and others [ 19 26 ].

Furthermore, recent studies have demonstrated that the presence of QACs in QAC-polluted environments leads to the antibiotic resistance of bacteria, which is presently a potential threat to human life [ 73 ]. Additionally, the molecules of triclosan stop the biosynthesis of bacterial lipids, which causes a possible development of bacterial resistance [ 74 75 ].

A major problem also emerges from the overuse of treated fabrics with certain synthetic antimicrobial agents, which can cause bacterial resistance [ 27 ]. The release of QAC components from fabrics into the water, i.e., rivers and lakes, leads to catastrophic effects on organisms living in water, as they affect vulnerable bacteria and thus lead to the formation of potentially resistant bacteria [ 72 ].

Regarding skin irritation and the effects of exposure to antimicrobial finishes, triclosan-treated fabrics may cause skin sensitisation and irritation, such as itching [ 27 50 ]. In addition, a major concern arises from the fact that triclosan has been detected in human breast milk, at levels ranging from 0 to 2100 mg/kg lipid in serum and urine [ 65 69 ]. Finally, laboratory studies have demonstrated that thyroid systems in rats and frogs are disturbed by triclosan [ 35 71 ].

In ecotoxicity and environmental effects, studies have demonstrated that triclosan is a widely used antimicrobial agent, and its residues are found in rivers and lakes as a contaminant [ 51 ]. The exposure of triclosan to sunlight leads to its photodegradation and the formation of toxic polychlorinated dioxins [ 27 50 ]. QAC products also raise environmental concerns; whereas, their effects are limited due to their slow rate of diffusion [ 63 64 ].

Comparing the aforementioned types of antimicrobial agents, PHMB and N-halamines are mild and their impact on humans is possibly negligible, as well as on the environment. A summary of the main disadvantages of the two other classes (triclosan and QACs) is highlighted in the following paragraphs.

In textiles, several antimicrobial agents have been applied to fabrics [ 31 52 ], and their effectiveness depends on their chemical composition [ 56 ]. These products are organometallics, slow iodine-releasing substances (iodo-phors), inorganic salts, anionic-group-bearing heterocyclics, phenols, thiophenols, urea and its compounds, nitro compounds, amines, derivatives of formaldehyde and several more [ 50 59 ]. Unfortunately, scientific research has demonstrated that many of these compounds do not always biodegrade rapidly and can be highly toxic to humans [ 52 57 ]. Conversely, those that degrade easily can be used without further ecological damage. Consequently, although synthetic antimicrobial agents can be very effective, they generally raise concerns due to health risks and environmental pollution [ 60 62 ], owing to their high toxicity and resilience to biodegradation [ 8 57 ].

The main advantage of QACs is the broad spectrum of antimicrobial activity they possess. N-halamine compounds are also effective against a wide range of microorganisms with a rapid bactericidal action. Moreover, they can be used for long-term disinfection. Triclosan, as an antimicrobial agent, has an immediate, persistent, broad-spectrum antimicrobial effect against bacteria, fungi and viruses [ 50 ]. PHMB has a highly effective antimicrobial and ecological character through a low toxicity to human cells and the environment [ 54 55 ].

Antimicrobial agents are used in textiles to prevent and limit infections caused by pathogenic microorganisms [ 50 52 ], especially in hospitals and other public health-related places where the transmission of infectious diseases is the most prominent. The use of antimicrobial fabrics controls the proliferation of bacteria [ 53 ]. The dual role of antimicrobial agents is to confer user protection against pathogens while helping to maintain the quality of the fabric [ 29 54 ].

According to the research associated with the use of antimicrobial agents and their environmental impact, scientists concluded that an ideal antimicrobial agent should combine different salient properties [ 50 ]. These include friendliness to humans and the environment, exhibiting a strong antimicrobial activity to a wide spectrum of bacteria, while it should not alter the fabric tactile or mechanical properties. Moreover, it should be able to withstand fabric production procedures, and lastly, the antimicrobial action should not decrease throughout the fabric’s use [ 51 ]. A brief review of the benefits and risks associated with the use of any antimicrobial agent or antimicrobial fabric is given below [ 29 50 ].

Metal NPs exhibit a very different activity from the corresponding bulk materials, owing to their different sizes and shapes, crystal structure, thermal stability, charge and zeta potential, which give rise to distinctive quantum properties. Metal NPs offer many advantages such as biocompatibility, safe and easy handling, large-scale production potential, rapid development and avoidance of hazard by-products, and they are friendly to the environment [ 85 ].

Apart from synthetic polymers that are used as antimicrobials, scientists have focused in the fabrication of antimicrobial agents in a very small scale, where the known matter properties differ in the bulk due to the excessive surface area to volume ratio, which is commonly known as the “nano effect”. Nanotechnology is a new promising science with several applications in biological, pharmaceutical, photocatalysts, information technology, electrocatalysts, chemical science, physics, wastewater treatment, infection control and textiles [ 83 87 ]. Nanoparticles (NPs) are tiny molecules whose diameter ranges between 1 to 100 nm [ 87 89 ]. NPs can be produced by several methods, including physical, chemical and biological methods [ 85 91 ]. Recently, NPs have a direct application in hospitals due to the large number of infections among both patients and medical staff; this is through medical textiles providing a resistance to pathogenic microbes as well as UV protection [ 84 91 ].

Cross-linked chitosan to cotton fabrics using 1,2,3,4 butane tetracarboxylic acid (BTCA) was also reported by Hebeish et al. [ 82 ] as an effective antimicrobial coating. A low molecular weight and high amount of fixed chitosan on fabrics was the definitive factor for the optimal antimicrobial activity against both Gram-positive () and Gram-negative () bacteria. However, the fabric samples demonstrated zero antimicrobial activity against fungi (),),)).

Mohsin et al. [ 81 ] achieved water and oil repellency and antimicrobial properties by using a C6-based fluorocarbon, which was cross-linked with maleic acid and catalysed with sodium dihydrogen phosphate. They reported that the lower cover factor of the fabric samples entailed a higher antimicrobial effect since a less dense fabric allows for a better penetration of the finish in between its threads.

Dizman et al. [ 79 ] had synthesised methacrylate monomers containing pendant quaternary ammonium moieties based on 1,4-diazabicyclo-[2.2.2]-octane (DABCO). Antimicrobial activities against theandwere found to be satisfactory, which appeared to improve as the N-alkyl chain length increased from four to six carbons.

The polymerisation of (benzofuran-2-yl) (3-mesityl-3-methylcyclobutyl)-O- methacrylketoxime monomer was described by Erol [ 78 ]. The polymer produced impeded the proliferation of micro-organisms, such as) and. The proposed mechanism resides in the oxime esters and carbonyl groups, which possibly have hindered the production of necessary enzymes.

The antimicrobial activity of these two polymers was high against Gram-positive S. aureus , whereas it was less active against Gram-negative E. coli . Polymeric sulfonium salts had much higher antimicrobial activity than the corresponding monomers. Additionally, with the increase in molecular weight, their efficacy was also increased.

This last section briefly reports information about some synthetic polymers with antimicrobial properties that have been synthesised but have yet to be applied to textiles. The potential of these polymers has been examined for their deposition on textile materials, as well as the process for producing antimicrobial fabrics and garments. Two new polymers with different molecular weights have been synthesised: poly(p-vinylbenzyl tetramethylenesulfonium tetrafluoroborate) and poly(pethylbenzyl tetramethylenesulfonium tetrafluoroborate), as reported by Kanazawa et al. [ 76 ] and referenced in [ 77 ].

6. Copper in Polymeric Matrices

® STANDARD 100 (annex 4) certification, the safe limit value of cooper content is 25 mg/kg for baby textiles (class I) and 50 mg/kg for products in direct contact to the skin and other textiles (class II, III and IV), while the ECO PASSPORT by OEKOTEX® mentions a threshold value of 250 mg/kg for the copper content for textile producers [95,

Copper (Cu) is an essential trace element found inside the human body; it promotes the formation of healthy red blood cells and is a structural constituent of various enzymes. Furthermore, copper constituents play a separate role in cell wall metabolism, mitochondrial respiration, photosynthetic electron transport, oxidative stress responses and hormone signalling. One of the many properties of copper is that it can also cause the enhanced production of bioactive compounds [ 85 ]. During the course of evolution, the human organism has developed complex mechanisms to regulate copper levels in the system, whether they exceed or are below natural levels [ 92 93 ]. This mechanism renders the human body more resistant to copper toxicity, while for microorganisms lacking this mechanism, copper is extremely toxic. Therefore, copper was known from antiquity as a safe metal and was frequently used to sanitise and decontaminate provisions, and even wounds and skin diseases. According to the OEKO-TEXSTANDARD 100 (annex 4) certification, the safe limit value of cooper content is 25 mg/kg for baby textiles (class I) and 50 mg/kg for products in direct contact to the skin and other textiles (class II, III and IV), while the ECO PASSPORT by OEKOTEXmentions a threshold value of 250 mg/kg for the copper content for textile producers [ 94 96 ].

Up to this day, copper is used to hinder bacterial growth in many processes, such as water purification, and was proven to be effective against a wide variety of pathogens, including

S. aureus

,

E. coli

,

B. subtilis

and

P. aeruginosa

.

This both experiential and scientific understanding of the bactericidal effects of copper is leading scientists to study copper nanoparticles (CNPs) and their antimicrobic applications.

2+ and Cu+ can trigger Fenton-like reactions, producing highly reactive hydroxyl radicals that attack the microbes’ biomolecules [

Ligand is a molecule that produces a signal by binding to a site of a target protein to form a complex for a biological purpose [ 97 ]. Copper ions can displace crucial metals from their native binding sites or interfere with biological functions via ligand interactions. Redox cycling reactions between Cuand Cucan trigger Fenton-like reactions, producing highly reactive hydroxyl radicals that attack the microbes’ biomolecules [ 98 99 ]. This results in a similar antimicrobial action as that described earlier.

Copper oxide nanoparticles (CuO-NPs) play an important role in many biological activities, such as antibacterial and antifungal activity, antioxidant properties, drug delivery, and cytotoxic efficacy against tumour and cancer cells, due to the highly interactive characteristics displayed [ 100 101 ]. CuO-NPs have been manufactured through different biological entities, such as bacterial, fungal, actinomycetes, algae and plants. The utilization of fungal species as decreasing, covering and stabilizing agents to fabricate NPs is most interesting because of the presence of many secreted metabolites, high metal accumulation and scalability [ 85 ].

104,105,

CuO-NPs are considered in applications such as antimicrobial activity against different pathogenic microbes, antioxidant activity, anticancer activity, antifungal against phyto-pathogenic fungi [ 102 ]. CuO-NPs can be produced in many ways, including through physical, chemical and biological processes [ 103 106 ]. Different methods have been proposed for the synthesis of CuO-NPs, such as the sol–gel method, microwave irradiations, thermal decomposition, electrochemical technique and alkoxide-supported method. The main disadvantages of these methods are the use of harmful chemicals, as well as thehigh energy consumption and high impurities in synthesized NPs. On the other hand, the synthesis of CuO-NPs with green methods using multicellular and unicellular organisms such as actinomycetes, fungi, bacteria, plant or algae is gaining ground for pharmaceutical applications because of the biosafety of biosynthesized CuO-NPs [ 102 ].

2O) with agents such as iron oxides, SiO2, carbon-based materials or polymers. Finally, the high boiling point of Cu NPs makes them compatible with high-temperature and high-pressure chemical reactions, such as continuous flow reactions, microwave-assisted reactions, vapor phase reactions and various organic transformations. Subsequently, it is obvious that Cu NP and its alloys will continue to play an important role in the future because of its unique properties [

Cu NPs play an important role in the textile industry because of the high natural abundance, low cost, practical, straightforward and multiple ways of preparing them. Although bulk Cu can be used in many applications of various fields, such as optics, electronics, etc., the usage of Cu NPs is restricted. This is because of Cu’s inherent instability under atmospheric conditions that lead to oxidation. Several attempts have been performed to increase the stability of Cu NPs by altering their sensitivity to oxygen, water and other chemical entities. These efforts have encouraged the exploration of alternative Cu-based NPs with more complex structures, such as core/shell Cu NPs or systems based on copper oxides. Cu, as a metal, has interesting physical and chemical properties. Firstly, it possesses a 3D transition; this gives Cu a wide range of accessible oxidation states (Cu0, CuI, CuII and CuIII), which can promote and undergo a variety of reactions. Cu-based Nano catalysts have many applications in nanotechnology, which are, mainly, catalytic organic transformations, electrocatalysis and photocatalysis. The preparation of nanomaterials that are inexpensive, selective, stable, robust and highly active is the main purpose in the development of catalytic NPs. A cost-effective way of producing advanced Cu-based nanomaterials for catalysis is by coupling Cu NPs (e.g., Cu, CuO or CuO) with agents such as iron oxides, SiO, carbon-based materials or polymers. Finally, the high boiling point of Cu NPs makes them compatible with high-temperature and high-pressure chemical reactions, such as continuous flow reactions, microwave-assisted reactions, vapor phase reactions and various organic transformations. Subsequently, it is obvious that Cu NP and its alloys will continue to play an important role in the future because of its unique properties [ 107 ].

2+), which diffuse through the nanocomposite and are released [

Polymer matrices are a suitable base for antimicrobic nanocomposites, and CNPs can be efficiently implemented as a filler. When placed in an aquatic environment, water that contains dissolved oxygen allows the release of cupric ions (Cu), which diffuse through the nanocomposite and are released [ 108 ].

2+) is much stronger during the first month of incubation, and it eventually ebbs away. Another polymer that was used is polypropylene for antimicrobial plastic production. Two different nanocomposites were created using the melt blending method. One is with copper metal nanoparticles and the other is with copper oxide nanoparticles. It was concluded that copper oxide nanoparticles had a better antimicrobial effect against

E. coli

than CNPs [

The matrix selection is very important, as different polymers can yield different properties. Poly (vinyl methyl ketone) (PVMK) and polyvinyl chloride (PVC) yield more cupric ions than poly (vinylidene fluoride) (PVDF). Polyethylene (CNP) displays exceptional bioactive properties. It is noticed that the production of (Cu) is much stronger during the first month of incubation, and it eventually ebbs away. Another polymer that was used is polypropylene for antimicrobial plastic production. Two different nanocomposites were created using the melt blending method. One is with copper metal nanoparticles and the other is with copper oxide nanoparticles. It was concluded that copper oxide nanoparticles had a better antimicrobial effect againstthan CNPs [ 109 ].

S. aureus

[

A different method of nanocomposite formulation is to add the CNPs into the filler. Such a filler was used to create a poly (methyl methacrylate) (PMMA) latex nanocomposite with bentonite-supported copper nanoparticles, which exhibited antimicrobial activity against 110 ].

The biggest drawback of using CNPs in polymers is that they can cluster together, thus reducing their antibacterial properties. The solution to that is creating silica nanospheres that will contain the CNPs inside them.

This approach can be applied in antimicrobic textile development, where nanocomposites can be used as coatings [ 19 ].

Although nanoparticles (NPs) can be synthesised by both chemical and physical methods, the biological method of using living cells is favourable, owing to its easier, safer, cleaner, eco-friendly and cost-effective results, as no high temperature or pressure is needed. Additionally, no hazardous or toxic materials are required, and there is no need for external reducing, capping and stabilising agents. Species as yeast, bacteria, fungi, algae, actinomycetes and plant extracts are often used to produce green NPs with variable shape, size and stability and can be applied in the field of food and textile industries [ 88 111 ].

Aspergillus terreus

strain AF-1, to cap CuO-NPs/proteins, taking into consideration their cytotoxicity [

CuO nanoparticles have also been used via biosynthesis for the purpose of creating antibacterial-active textiles as cotton fabric. Researchers took advantage of the active ingredients, as enzymes, and the protein secreted by fungi, as thestrain AF-1, to cap CuO-NPs/proteins, taking into consideration their cytotoxicity [ 112 ].

Aspergillus niger

strain (G3-1), where functional groups of metabolites serve to cap and reduce, and are agents to stabilise the CuO-NP formation for an insecticidal purpose against wheat grain insects

Sitophilus granarius

and

Rhyzopertha dominica

[

CuO-NPs were also fabricated by utilising metabolites of thestrain (G3-1), where functional groups of metabolites serve to cap and reduce, and are agents to stabilise the CuO-NP formation for an insecticidal purpose against wheat grain insectsand 85 ].

For more information Textile-grade Silver Antibacterial Powder, please get in touch with us!